For many people, getting rid of their trash is easy - toss it in the recyclable or disposable bin and let a truck haul it away each week.
But how about a manufacturing plant that creates enormous volumes of trash or a township whose waste has oil in it?
Just throwing the trash into a dumpster has serious problems.
For one, traditional dumpsters are huge containers that waste a lot of space and have no easy way to be moved or emptied. On top of that, many items have to be separated out of dumpsters.
And unfortunately, the consequences of improper waste management are monumental:
- Decreased workplace efficiency
- Dirty and dangerous workspaces
- Unsatisfied workforce
At Iron Bull Manufacturing, we know how managing your physical workspace can be a complete game-changer. We want to help you reduce waste so you can focus on the things that are crucial to your business.
Through our years of experience, we’ve come to passionately believe that bottom dump hoppers can revolutionize every business that has to deal with waste.
Ready to find out how you can save tons of time and boost profit? Let’s get to it!
What Is A Bottom Dump Hopper?
Trash hoppers are similar to dumpsters. Their primary purpose is to collect trash and scrap.
However, trash hoppers are designed to allow forklifts and other equipment with fork attachments to move and dump the hoppers so you can manage waste efficiently.
Within the category of trash hoppers, you can find various styles of hoppers uniquely designed to offer a solution for every trash problem you face.
Self-dumping hoppers are versatile containers used in many industries like woodworking, manufacturing plants, construction sites, lumberyards, and CNC machining.
No matter what style of self-dumping hopper you choose, you can easily dump it using a forklift. The container dumps in a swivel motion like a tractor bucket - and hence its name: “self-dumping hopper.”
However, the crown jewel of the trash hopper industry is the bottom dump hopper.
These amazing trash hoppers can be used in nearly every imaginable scenario (more on that later) and can handle astounding amounts of weight.
They are appropriately named since the waste drops directly out the bottom of the hopper.
Now, let’s dive into the details of bottom dump hoppers and see why they are the best trash hopper in the industry!
Bottom Dump Hopper Styles
There are a variety of styles when it comes to bottom dump hoppers. Generally, the styles can be differentiated according to this criteria:
- How does the scrap exit the hopper?
- Is the hopper enclosed or open?
- Where are the fork pockets located?
We’ll look at each of these questions and discover the options you have when it comes to bottom dump hopper styles.
How Does Scrap Exit The Hopper?
There are two primary ways drop bottom hoppers can be built so the trash can be dumped.
1 - Single-door configuration
Very simply, a single-door design has one door on the bottom of the hopper that hinges open to allow scrap to exit the hopper.
The bottom dump hoppers can handle around 6,000 pounds of waste before they have to be emptied. Of course, if the hopper can be placed on a flat surface before pulling the dumping lever, you can add more weight.
2 - Double-door configuration
As you might expect, a double-door configuration is a bottom dump hopper with two doors on the bottom.
The doors split in the middle and swing outward when the load is emptied.
This unique design allows a double-door, drop-bottom hopper to accomplish some amazing feats!
- The double-door configuration can handle even more weight than the single door design since the load is distributed on two doors instead of one.
- Waste material is guaranteed to drop directly out the bottom of the hopper.
- The hoppers can be lifted into higher containers since the doors don’t take up as much space when they swing open as a single door.
Once you’ve decided how many doors you want on a bottom dump hopper, you can determine what system you want to use to open the doors.
Again, there are two options.
1 - Lever operated
Lever-operated dumping mechanisms are the most common when it comes to bottom dump hoppers.
Thankfully, operating them is extremely simple - you don’t even have to leave your seat!
All you have to do is pull a small lever attached to the drop bottom hopper's doors with a strap or cable.
Pull the lever, and the doors open, emptying your load in a matter of seconds.
We’re not kidding - it’s that easy. You can be back to work in a matter of minutes.
2 - Hydraulic operated
Some bottom dump hoppers utilize hydraulics to open and close the doors.
This is particularly helpful for granular products like sawdust or powder since a controlled flow creates less dust when you dump the material.
The hydraulic operated doors are also easy to operate. Pull the cord and watch the hydraulics do the work for you.
Is The Hopper Enclosed Or Open?
The second significant distinction in drop bottom styles is the difference between enclosed and open hoppers.
Enclosed hoppers are often referred to as sawdust hoppers, but in reality, they are useful for capturing and storing any kind of granular material.
These hoppers often come with an inlet port that can be securely connected to a dust collector or fan.
Some businesses even use enclosed hoppers in their cyclone systems!
Open hoppers have an open top and are used for collecting larger trash items.
When it comes to what kind of trash can be stored in open hoppers, feel free to let your creativity run wild!
For example, at Iron Bull Manufacturing, we can build specialty hoppers that allow you to separate liquid materials like water and oil from the rest of the scrap.
Here’s a real-life example of what we’re talking about:
Several months ago, a Caterpillar dealership contacted us with a special request.
The waste they were dealing with included water - but they wanted to reuse the water that got discarded with their trash.
We built them a dewatering hopper that separated the water from the waste after it was dumped in a bottom dump hopper.
Hundreds of saved man-hours since they didn’t have to separate the water and waste manually!
(To learn more about hopper styles, read our blog: 4 Main Types of Hoppers And Their Uses.)
Where Are The Fork Pockets Located?
The third and final distinction in bottom dump hopper styles is the location of the fork pockets.
Most bottom dump hoppers have fork pockets at the top of the hopper. This is different from the standard self-dumping hopper design, which has fork pockets on the bottom of the hopper.
Some drop bottom hoppers have fork pockets in the middle of the hopper. This means the hopper doesn’t have to be lifted as high to empty into other containers.
However, bottom dump hoppers with fork pockets in the middle can only be used with granular products.
Benefits Of A Bottom Dump Hopper
Now you know about bottom dump hoppers - perhaps you have a few ideas of how you creatively incorporate a drop bottom hopper into your business.
If so, drop a comment at the end of this article. We love getting new ideas from industry experts!
But we still haven’t hit the bottom line:
How can a bottom dump hopper benefit your business?
Let’s find out!
Maximize Every Inch Of Work Space
What if you had more space because everything fits exactly as it should?
You’d be guaranteed to boost efficiency and create a safer workspace.
And while any trash hopper helps make your worksite more efficient, bottom dump hoppers stand head and shoulders above the competition in this area.
Drop bottom hoppers don’t have a dumping mechanism like other self-dumping hoppers. That means they can be designed with a rectangular shape and utilize every ounce of the hopper’s footprint.
Precise And Consistent Material Control
Trash hoppers are incredibly useful because they allow for efficient waste storage and disposal.
However, when the hoppers don’t dump like you intend them to, you lose the advantage you gained in purchasing a trash hopper.
Unfortunately, self-dumping hoppers can malfunction in this way sometimes.
Self-dumping hoppers rely on proper weight distribution to tip forward and pour waste out the front of the hopper. That means that if the products in the hopper are too light, or if heavy products are in the back, it might not dump.
On top of that, the swinging forward motion of self-dumping hoppers is not very precise when it comes to where the waste will land.
Watch this video to see how some delf dumping hoppers have an uncontrolled dumping action.
Drop bottom hoppers solve both of these problems.
Since the bottom simply “drops away” in drop bottom hoppers, the waste is guaranteed to come out. It’s merely gravity at work!
And you can also rest assured that the waste material will go precisely where you want it - directly underneath the bottom dump hopper!
Endless Design And Customization Options
Because bottom dump hoppers have such a unique design, there are almost no limits to customizations.
Do you need a higher or wider hopper? Perhaps you want a hopper with sloped sides or a hopper with crane hooks.
No worries - a bottom dump hopper can easily be built to fit your exact needs.
In fact, a drop bottom hopper can be modified to work in ANY situation 90% of the time.
We’ll even help you brainstorm to find creative solutions to your waste management problems. Send us a picture or contact us, and we can help you find a design that works.
Versatility Among Industries
Because you can modify bottom dump hoppers to fit your exact needs, they can be used in a vast array of industries.
You might say it this way:
If you have scrap, a bottom dump hopper can help you.
While standard self-dumping hoppers are almost exclusively used in the woodworking and steel industries, bottom dump hoppers can be used for anything from concrete projects to municipalities.
In fact, we’ve been conducting a bit of a study here at Iron Bull.
We’ve been coding all our customers - marking those that aren’t in the woodworking or steel industries with an “x.”
Over the past several months, more drop bottom hoppers were sold to specialty industries marked with an “x” than to steel or woodworking companies.
Hopefully, you understand how valuable this flexibility is!
If you’ve been wringing your hands in the past because there is no waste management solution for you, you can stop now.
But here’s the thing:
Of course, it’s easy for us to speak highly of a product that we sell. We understand if that smells fishy.
That’s why we want to give several real-life examples of ways bottom dump hoppers were used to make unique industries more efficient.
Three Examples Of Bottom Dump Hoppers In Action
A company wanted to reduce wasted motion and save time and energy by having their scrap deposit directly into a grinder.
However, the majority of their scrap was lengthy - and the top opening to the grinder was relatively small.
With a self-dumping hopper, there would be no way around this conundrum. You can’t possibly dump long scraps sideways into a small opening.
However, we were able to design a tall narrow bottom dump hopper that fit on top of the grinder. The scrap was placed vertically in the hopper at the workstation, then the hopper was placed on top of the grinder. When the doors opened, the scrap fell straight down into the grinder.
One company wanted a self-dumping hopper that could fit in a pit. Their idea was to then remove this hopper and empty it into a larger hopper that would eventually be emptied into a dumpster.
Using a bottom drop hopper design, we were able to fit a hopper into the pit perfectly.
On top of that, we outfitted the hopper with crane hooks so the hopper could be pulled out and emptied directly into the large dumpster.
For this company, using a customized bottom dump hopper saved them one whole step in waste management, resulting in saved time, space, and money!
Another company wanted a hopper that could handle pressure.
That’s because they wanted to use a vacuum-style design to suck granular material into the hopper for storage.
We made a special port for this installation and adjusted our enclosed design to make sure it could handle the pressure - literally!
No Extra Cost For Size Customization
Most customization costs money.
If you want to engrave your name on a leather mousepad or get a special mug for your significant other, you are bound to pay a few extra dollars.
You might think the same is true if you want to make a drop bottom hopper a few feet bigger or smaller than the standard sizes offered at Iron Bull.
But we do things differently: we offer size customization at no extra cost.
We’re not kidding. You don’t pay an extra cent to adjust the size of a drop bottom hopper from Iron Bull.
Instead, we base our pricing on the capacity of the hopper you are ordering.
In other words:
A larger hopper does cost more than a small hopper because of its increased size capacity. And as a result, if you add 2 feet in width to a standard hopper size, you will pay more than usual.
However, this extra cost comes only from the increased capacity of the hopper - NOT the size customization. As a result, the increased price is quite minimal.
To be clear, special features that do not relate to size like crane hooks, or slatted side walls do come at a minimal extra cost.
We do our best to bring this straightforward approach to all the business we do - and that’s why working with us is so incredibly easy.
- Get a quote or give us a call. You can be sure that we’ll only give our honest advice and you’ll receive no pressure to buy.
- Let us build the perfect drop bottom hopper for you.
- Enjoy the benefits of a safe, clean, and efficient workspace!
It’s seriously that easy!
Imagine reducing waste, lowering production costs, and increasing productivity.
You can do all three by utilizing a bottom dump hopper in your place of business.
If you aren’t sure what kind of work best in your situation, that’s completely fine. That’s why we are here. We’d love to apply our knowledge to your unique situation and help you find the best fix.